要簡化全自動鋁條折彎機的編程流程，需從人機交互優化、參數自動化處理、智能功能集成三個維度入手，結合設備硬件與軟件系統的協同設計。以下是基于行業實踐與技術趨勢的具體方法：

To simplify the programming process of the fully automatic aluminum strip bending machine, it is necessary to start from three dimensions: human-machine interaction optimization, parameter automation processing, and intelligent function integration, combined with the collaborative design of equipment hardware and software systems. The following are specific methods based on industry practices and technological trends:

一、人機交互界面優化

1、 Optimization of human-computer interaction interface

1. 圖形化編程（GUI）

1. Graphic Programming (GUI)

拖拽式操作：在觸摸屏上直接繪制鋁條形狀（如矩形、三角形、圓弧角），系統自動生成折彎路徑和參數。例如，輸入矩形的長和寬，設備可自動計算四邊的折彎角度（90°）和送料長度，避免手動輸入復雜數據。

Drag and drop operation: Draw the shape of the aluminum strip directly on the touch screen (such as rectangle, triangle, arc angle), and the system automatically generates the bending path and parameters. For example, by inputting the length and width of a rectangle, the device can automatically calculate the bending angle (90 °) and feeding length of all four sides, avoiding manual input of complex data.

3D 模擬預覽：通過虛擬仿真界面實時顯示折彎過程，用戶可提前驗證程序是否正確，減少試錯成本。部分高端設備（如青島盛通柔性折彎中心）支持歷史參數自動匹配，新手 1 小時即可上手。

3D simulation preview: Real time display of bending process through virtual simulation interface, allowing users to verify the correctness of the program in advance and reduce trial and error costs. Some high-end devices, such as Qingdao Shengtong Flexible Bending Center, support automatic matching of historical parameters, and beginners can get started in just one hour.

2. 模板化快速調用

2. Template based quick calling

工藝參數存儲：將常用規格（如 6A、9A 間隔層的矩形框架）保存為模板，下次生產時一鍵調用，無需重新輸入角度、邊長等參數。例如，濟南利江的設備支持存儲 4 組規格、8 種尺寸的加工數據，可連續生產 9999 件。

Process parameter storage: Save commonly used specifications (such as rectangular frames with 6A and 9A spacing layers) as templates, which can be called up with one click during the next production without the need to re-enter parameters such as angle and side length. For example, the equipment in Lijiang, Jinan supports storing processing data of 4 sets of specifications and 8 sizes, and can continuously produce 9999 pieces.

模具庫管理：關聯不同模具與模板，換型時自動加載對應參數，減少人工干預。

Mold library management: Associate different molds and templates, automatically load corresponding parameters when changing molds, and reduce manual intervention.

二、參數自動化處理

2、 Automated parameter processing

1. 智能參數計算

1. Intelligent parameter calculation

幾何算法集成：系統內置余弦定理、多邊形分解等數學模型，輸入邊長或角度即可自動生成折彎順序。例如，加工三角形時，輸入三邊長度后，設備通過余弦定理計算三個角度并規劃折彎路徑。

Geometric algorithm integration: The system has built-in mathematical models such as cosine theorem and polygon decomposition. By inputting edge length or angle, the bending sequence can be automatically generated. For example, when processing a triangle, after inputting the lengths of the three sides, the equipment calculates the three angles and plans the bending path using the cosine theorem.

2. CAD 文件直接導入

2. Import CAD files directly

設計文件兼容：支持導入 DXF、DWG 等格式的 CAD 圖紙，系統自動解析折彎點坐標和角度，生成加工代碼。例如，BLM 集團的 VGPNext 軟件可導入 IGES、STEP 文件，自動生成彎管程序，減少人工轉換步驟。

Design file compatibility: Supports importing CAD drawings in formats such as DXF and DWG, and the system automatically parses the coordinates and angles of bending points to generate machining codes. For example, BLM Group's VGPNext software can import IGES and STEP files, automatically generate bending programs, and reduce manual conversion steps.

與設計軟件聯動：集成到中空玻璃設計軟件（如 AutoGlass），實現 “設計 - 編程 - 生產” 全流程自動化。

Linkage with design software: integrated into insulating glass design software (such as AutoGlass) to achieve full process automation of "design programming production".

三、智能功能與輔助工具

3、 Intelligent functions and auxiliary tools

1. 錯誤預警與自動糾正

1. Error warning and automatic correction

參數校驗：輸入參數時實時檢查邏輯錯誤（如角度超過設備限制、邊長不符合模具尺寸），并彈出提示。例如，濟南利江的設備具備 “框數據合理性判斷” 功能，拒絕加工不合理數據。

Parameter verification: Real time check for logical errors when inputting parameters (such as angles exceeding device limits or side lengths not meeting mold dimensions), and prompt will pop up. For example, the equipment in Lijiang, Jinan has a "box data rationality judgment" function, which refuses to process unreasonable data.

故障自診斷：通過傳感器監測電機電流、模具位移等數據，異常時自動停機并推送報警信息。例如，錯動折彎機的控制系統可通過壓力傳感器檢測液壓故障，并給出排查建議。

Fault self diagnosis: By monitoring data such as motor current and mold displacement through sensors, the machine will automatically shut down and push alarm messages in case of abnormalities. For example, the control system of a misaligned bending machine can detect hydraulic faults through pressure sensors and provide troubleshooting suggestions.

2. 遠程編程與云端管理

2. Remote programming and cloud management

移動端控制：通過手機小程序或 Web 界面遠程調整參數、監控設備狀態。例如，青島盛通的設備支持云端管理，可實時分析生產數據并優化工藝。

Mobile control: remotely adjust parameters and monitor device status through mobile mini programs or web interfaces. For example, Qingdao Shengtong's equipment supports cloud management, which can analyze production data in real-time and optimize processes.

多設備協同：多臺折彎機聯網后，可統一管理程序庫，實現跨設備快速調用。

Multi device collaboration: After multiple bending machines are connected to the network, the program library can be managed uniformly to achieve fast cross device calling.

3. 自學習與經驗積累

3. Self learning and experience accumulation

歷史數據復用：系統自動記錄加工歷史，下次遇到相似訂單時推薦最優參數。例如，青島盛通的柔性折彎中心通過自學習功能減少調試時間 50%。

Historical data reuse: The system automatically records the processing history and recommends the optimal parameters for the next similar order. For example, Qingdao Shengtong's flexible bending center reduces debugging time by 50% through self-learning function.

工藝優化建議：基于大數據分析，提示更高效的折彎順序或模具組合，提升產能。

Process optimization suggestion: Based on big data analysis, suggest more efficient bending sequences or mold combinations to improve production capacity.

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