中空玻璃生產線的工藝流程
時間:2024-11-16 來源:http://www.aabrs.cn/ 發布人:昌盛機械
玻璃切割下料 :
Glass cutting and cutting:
原片玻璃通常為無色浮法玻璃或其他彩色玻璃,如遮陽玻璃、鋼化玻璃、夾層玻璃,厚度一般為3-12mm。這些玻璃必須符合GB11614中一級品或優等品的規定,并經檢驗合格后方可使用。
Original glass is usually colorless float glass or other colored glass, such as sunshade glass, tempered glass, laminated glass, with a thickness generally ranging from 3-12mm. These glasses must comply with the requirements of GB11614 for first-class or superior products and pass inspection before they can be used.
玻璃切割可以采用手工或機器進行,但必須保證尺寸準確無誤。切割過程中應注意玻璃表面不得有劃傷、內質均勻,不得有氣泡或夾渣等明顯缺陷。切割好的玻璃應按尺寸分揀并裝到運輸車上,送到玻璃磨邊機旁邊。
Glass cutting can be done manually or by machine, but it must be ensured that the dimensions are accurate and error free. During the cutting process, attention should be paid to the absence of scratches on the glass surface, uniform internal quality, and obvious defects such as bubbles or slag inclusions. The cut glass should be sorted by size and loaded onto a transport vehicle, and sent to the side of the glass edging machine.
玻璃清洗干燥 :
Glass cleaning and drying:
玻璃清洗必須采用機器清洗法,因為人工清洗無法保證清洗質量。清洗前需檢驗玻璃無劃傷,并最好使用去離子水。清洗后的玻璃要通過光照檢驗,確保表面無水珠、水漬及其他污漬。若有缺陷,需調整機器運行速度、加熱溫度、風量和毛刷間隙,直到達到效果完好為止。洗完后的玻璃應在1小時之內組裝成中空玻璃,且玻璃之間不得磨擦劃傷。最好有半成品玻璃儲存小車,將玻璃片與片之間隔開。
Glass cleaning must be done using machine cleaning methods, as manual cleaning cannot guarantee cleaning quality. Before cleaning, it is necessary to inspect the glass for scratches and preferably use deionized water. The cleaned glass should undergo light inspection to ensure that the surface is free of water droplets, water stains, and other stains. If there are defects, adjust the machine's operating speed, heating temperature, air volume, and brush gap until the effect is intact. After washing, the glass should be assembled into insulated glass within 1 hour, and there should be no friction or scratches between the glasses. It is best to have a semi-finished glass storage cart to separate the glass sheets from each other.
膠條式或鋁條式中空玻璃的組裝 :
Assembly of rubber strip or aluminum strip insulated glass:
膠條式中空玻璃組裝 :加工溫度冬季應在10-20度之間,夏季應在20-30度之間為宜。相對濕度要求稍低,以保證膠條與干燥劑的有效混合和作用。組裝過程中,膠條應均勻分布,壓合后隨即封口,并確保干燥后的氣體從小口溢出。
Assembly of rubber strip insulated glass: The processing temperature should be between 10-20 degrees Celsius in winter and 20-30 degrees Celsius in summer. The relative humidity requirement is slightly lower to ensure effective mixing and interaction between the rubber strip and the desiccant. During the assembly process, the rubber strip should be evenly distributed, sealed immediately after pressing, and ensure that the dried gas overflows from the small opening.
鋁條式中空玻璃組裝 :溫度也應控制在10-30度之間。合片后需在鋁框外邊部和玻璃邊部留有5-7mm左右的距離,涂布第二道密封膠(聚硫膠),防止氣泡,并確保涂布均勻。涂完后需刮去玻璃表面殘余,完成加工。中空玻璃的放置也應正確,堆垛架底部平面與側部應始終保持90度并傾斜放置,避免油漬和石灰等污染物影響密封性能。
Aluminum strip insulated glass assembly: The temperature should also be controlled between 10-30 degrees. After lamination, a distance of about 5-7mm should be left between the outer edge of the aluminum frame and the glass edge, and a second layer of sealant (polysulfide adhesive) should be applied to prevent bubbles and ensure even coating. After coating, the residual surface of the glass needs to be scraped off to complete the processing. The placement of insulated glass should also be correct, and the bottom plane and sides of the stacking frame should always be kept at a 90 degree angle and tilted to avoid contamination such as oil stains and lime affecting the sealing performance.
中空玻璃的檢驗與包裝 :
Inspection and packaging of insulated glass:
組裝好的中空玻璃需通過光照檢驗、尺寸檢驗和氣密性檢驗,確保無質量問題。檢驗合格后,應及時進行包裝,避免長時間暴露在環境中影響質量。
The assembled insulating glass needs to undergo light inspection, size inspection, and air tightness inspection to ensure no quality issues. After passing the inspection, packaging should be carried out in a timely manner to avoid prolonged exposure to the environment that may affect quality.
輔助設備的使用 :
Use of auxiliary equipment:
中空玻璃生產過程中還需使用一些輔助設備,如玻璃切割機、玻璃磨邊機、玻璃清洗烘干機、玻璃檢驗運輸機、鋁框定位機、玻璃合片機、翻轉運輸機、旋轉涂膠臺、雙組份打膠機、中空玻璃專用充氣機、成品玻璃輸送車、鋁條折彎機、自動分子篩罐裝機、丁基膠涂膠機、半自動鋁框輸送機等。
In the production process of insulating glass, some auxiliary equipment is also required, such as glass cutting machine, glass edging machine, glass cleaning and drying machine, glass inspection conveyor, aluminum frame positioning machine, glass laminating machine, flip conveyor, rotary coating table, two-component gluing machine, insulating glass special inflator, finished glass conveyor, aluminum strip bending machine, automatic molecular sieve canning machine, butyl rubber coating machine, semi-automatic aluminum frame conveyor, etc.
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This article is assisted by an insulated glass production line. For more related content, please click: http://www.aabrs.cn I hope this article can be helpful to you. Thank you for reading!
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